For quite some time, a lot of manufacturing companies have bought their raw materials in liquid form. This is usually the case since it is much easier to handle liquid materials. However, there are a lot of benefits of sourcing raw materials which are in powder form when compared to liquid raw materials. One advantage is that one is able to save a lot on shipping costs. This is what High efficiency powder induction entails.
Shipping costs become even bigger by sourcing raw materials in large quantities. However, one shortcoming that comes from sourcing materials in powder form is that one must have an efficient in-house induction system to convert solids into liquids. The process is supposed to be simple and straight forward where one just pours the solid into liquid and mixes them to produce a liquid.
In the real world, this process is not as easy as it may sound. The mixing process can be very troublesome in the production environment. The first trouble comes from the creation of dust during the mixing. There is a lot of duct that is created when powders are poured into liquids. The dust spreads in the workplace, putting workers in danger of developing respiratory problems.
The dust can also cause equipment failure when it finds its way into circuit boards of various machines used in the workplace. It also settles on surfaces, causing the workplace to be dirty. When all these events happen, there is a lot of waste to the product. The risk of explosion also exists. The mixing process also results in the build-up of lumps and agglomerates on the internal walls of the mixing equipment.
The lumps may end up impeding the mixing process once they grow into large sizes. This will end up costing a lot of money to remove. As such, the cost will be driven higher. Another effect of mixing powders is that tools such as knives that are used to open powder bags end up falling in the mixing equipment. This may end up contaminating the product and causing failure to the equipment.
All these negative effects can be avoided by investing in a high efficiency system that mixes powders in an enclosed environment. The powder is inducted directly into the liquid by a transport and dispersing system (TDS) in an efficient induction system. There is no formation of dust or waste of product here. Tools such as knives are not used to open bags when one is using an TDS. Lumps do not get formed on mixing equipment too.
TDS systems work by cresting a vacuum inside the container where powders are poured. Powders are sucked into the container directly without dust getting formed. It is also possible to remove the exact amount of content in the bag according to process requirements. For example, the TDS system makes it possible to suck only half of the contents of a bag while preserving the rest.
The rest of the material is left in the bag where it can be stored for future use. This system makes the handling of harmful materials very efficient. Some harmful powders include silica, pigments, black carbon, and Diatomaceous earth among others.
Shipping costs become even bigger by sourcing raw materials in large quantities. However, one shortcoming that comes from sourcing materials in powder form is that one must have an efficient in-house induction system to convert solids into liquids. The process is supposed to be simple and straight forward where one just pours the solid into liquid and mixes them to produce a liquid.
In the real world, this process is not as easy as it may sound. The mixing process can be very troublesome in the production environment. The first trouble comes from the creation of dust during the mixing. There is a lot of duct that is created when powders are poured into liquids. The dust spreads in the workplace, putting workers in danger of developing respiratory problems.
The dust can also cause equipment failure when it finds its way into circuit boards of various machines used in the workplace. It also settles on surfaces, causing the workplace to be dirty. When all these events happen, there is a lot of waste to the product. The risk of explosion also exists. The mixing process also results in the build-up of lumps and agglomerates on the internal walls of the mixing equipment.
The lumps may end up impeding the mixing process once they grow into large sizes. This will end up costing a lot of money to remove. As such, the cost will be driven higher. Another effect of mixing powders is that tools such as knives that are used to open powder bags end up falling in the mixing equipment. This may end up contaminating the product and causing failure to the equipment.
All these negative effects can be avoided by investing in a high efficiency system that mixes powders in an enclosed environment. The powder is inducted directly into the liquid by a transport and dispersing system (TDS) in an efficient induction system. There is no formation of dust or waste of product here. Tools such as knives are not used to open bags when one is using an TDS. Lumps do not get formed on mixing equipment too.
TDS systems work by cresting a vacuum inside the container where powders are poured. Powders are sucked into the container directly without dust getting formed. It is also possible to remove the exact amount of content in the bag according to process requirements. For example, the TDS system makes it possible to suck only half of the contents of a bag while preserving the rest.
The rest of the material is left in the bag where it can be stored for future use. This system makes the handling of harmful materials very efficient. Some harmful powders include silica, pigments, black carbon, and Diatomaceous earth among others.
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